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Rigid + Flex Combined

Rigid-Flex PCB

Combines rigid board sections with flexible circuits in one continuous piece. Eliminates connectors, reduces weight, and enables 3D packaging for aerospace, medical, and military applications.

22
Max Layers
100M+
Flex Cycles
4X
Lam Cycles
0.1mm
Min Laser Via
Capabilities

Rigid-Flex PCB Manufacturing

Rigid-flex PCBs reduce weight by 60% and improve reliability by eliminating connectors. Topfast manufactures rigid-flex circuits from 4 to 22 layers with stacked micro-via technology.

✈️

Aerospace & Defense

MIL-PRF-31032 certified rigid-flex for avionics, satellite systems, and UAVs. Vibration and thermal shock resistant. Reduces weight critical in aerospace applications.

💊

Medical Devices

Implantable and wearable medical rigid-flex. Biocompatible materials, miniaturized designs for pacemakers, cochlear implants, and endoscopic cameras.

📱

Consumer Electronics

Smartphones, laptops, and tablets use rigid-flex for hinge connections, display routing, and battery interconnects. Cost-effective high-volume production.

🚗

Automotive Electronics

ADAS modules, instrument clusters, and infotainment systems. IATF 16949 certified. Withstands -40°C to 150°C thermal cycling.

Rigid-Flex Process

Rigid-Flex Manufacturing Process

1

Flex Core

Flex layer fabrication

2

Lamination

Sequential build-up

3

Drill

Mechanical + laser

4

Routing

Outline profiling

5

Test

100% E-test

Specifications

Rigid-Flex PCB Parameters

📚

Total Layers

4 to 22 layers

🔗

Flex Layers

1 to 6 layers

🔩

Min Flex Trace

50μm / 50μm

⚙️

Min Microvia

0.1mm LID

📏

Thickness

0.5mm - 3.0mm

📐

Flex Thickness

0.08mm - 0.3mm

🌡️

Temp Range

-40°C to +150°C

Standard

MIL-PRF-31032, IPC 6013

Need Rigid-Flex PCBs?

Send your 3D design files and flex routing requirements. Our engineering team provides DFM feedback and stack-up optimization.

Request Quote →